Blown film extrusion is a critical aspect of plastic manufacturing, and optimizing efficiency while minimizing material waste is essential. In this blog post, we’ll delve into a specific challenge faced by a medical company in California: color changes during blown film production using Nylon instead of the usual PE (polyethylene). We’ll also introduce a solution that streamlines color transitions and improves startup procedures.
The medical company encountered difficulties with its spiral die, which tended to accumulate Nylon residue during production. Shut-downs were inefficient, resulting in wasted material as they struggled to clear the die effectively. Additionally, changing colors quickly posed a significant challenge.
To address these issues, we recommended the UF2 grade purging compound. Here’s how it benefits blown film applications:
Since implementing the UF2 grade, the medical company has experienced smoother startups. They now flush out Nylon residue effectively during shut-downs and use the UF2 compound to seal the machine and dies. The result? Improved productivity and reduced material waste.
Color changes on the fly are no longer a headache for this blown film manufacturer. If you’re facing similar challenges or have purge-related questions, feel free to contact us at edespo@asaclean.com. We’re here to help!
Contact Asaclean today to discuss your specific purging needs and discover how we can help you unlock optimal production uptime.